マイクロ成形

In a world where devices are getting smaller, the parts inside them must follow suit—without losing accuracy, performance, or structural integrity. That’s where マイクロ成形 comes in. At エリート・モールド・テック, we specialize in manufacturing ultra-small, highly precise plastic components for industries that demand perfection on the smallest scale.

Micro molding is more than just miniaturization—it’s a fusion of advanced tooling, tight tolerances, and specialized materials that enable breakthrough innovations in fields like medical, electronics, defense, and beyond.

What Is Micro Molding?

Micro molding is an advanced form of injection molding that produces plastic parts with microscopic features—typically weighing less than a gram or even a fraction of a gram. These components often contain intricate geometries, ultra-thin walls, and tolerances in the microns.

This process requires high-precision mold fabrication, specialized micro injection machines, and detailed process control to ensure flawless results.

At Elite Mold Tech, we manufacture parts as small as 0.001 grams with feature tolerances as tight as ±5 microns—empowering you to achieve what traditional molding simply cannot.

Where Micro Molding Makes the Difference

Micro molded parts are found in everything from surgical tools to smartphone sensors. Their small size doesn’t reduce their impact—in fact, it enhances it. They enable devices to shrink, become smarter, and perform better.

Applications include:

• 医療機器 – Microfluidic components, drug delivery systems, implantable parts
• Electronics – Micro connectors, switches, lenses, casings
• 自動車 – Sensor housings, micro-gears, precision clips
• Telecom – Fiber-optic sleeves, mini components
• Defense & Aerospace – Lightweight mission-critical parts

When size, function, and consistency matter at once, micro molding is the clear solution.

Elite Mold Tech’s Micro Molding Capabilities

Precision micro molding is both a science and an art—one that we’ve mastered through years of experience and advanced investment. Our capabilities include:

• Mold fabrication with micron-level precision
• Specialized micro injection molding machines
• High-flow engineering plastics like PEEK, LCP, and PEI
• In-house toolmaking for tight tolerances
• Micro features, undercuts, and complex geometries
• ISO-class cleanroom manufacturing available

We understand that micro parts must not only be small—they must be exact, functional, and repeatable across thousands or millions of cycles.

Challenges We Solve

At these scales, even a speck of dust or a degree of temperature shift can affect quality. Elite Mold Tech mitigates this through:

• Controlled environments and cleanroom options
• Rigorous quality inspection (micro-CMM, vision systems, laser measurement)
• Material flow analysis for micro-scale cavities
• Early-stage design consultation for tool optimization

Our team supports your design for manufacturability (DFM) to ensure success from prototype to production.

Why Elite Mold Tech for Micro Molding?

From concept to execution, we bring unmatched precision and reliability to the micro molding space. With our vertically integrated process, you can count on tighter controls, faster turnaround, and consistent excellence.

What makes us different:

• Decades of experience in complex, tight-tolerance molding
• Complete in-house tooling and part inspection
• Cleanroom molding options for sensitive industries
• Speedy prototyping to full-scale production
• Dedicated engineering support for every step

If your product depends on components smaller than a grain of rice—but larger than life in function—Elite Mold Tech is your trusted partner.

Let’s Get Into the Micron Zone

The future of innovation lies in smaller, smarter solutions. Whether you’re developing life-saving medical devices or precision micro-electronics, Elite Mold Tech’s Micro Molding Services give you the power to scale performance into the tiniest spaces.

Reach out today to discuss your micro part requirements, request a quote, or begin your feasibility analysis.