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전선 절단

Elite Mold Tech specializes in high-precision wire EDM cutting for conductive materials, enabling complex shapes, tight tolerances, and burr-free finishes—perfect for molds, dies, and tooling components.

High-Precision Wire Cutting Services – Complex Shapes, Flawlessly Executed

Elite Mold Tech’s wire cutting services, using advanced Wire EDM (Electrical Discharge Machining) technology, offer unparalleled precision for intricate parts with tight tolerances. Ideal for complex geometries and hard materials, our wire cutting process allows for the creation of precise shapes, small holes, and thin cuts with minimal material distortion.

Whether you need to cut intricate patterns in stainless steel, titanium, or other alloys, our wire EDM machines provide exceptional detail and accuracy. This method is perfect for tooling, prototypes, or small to medium production runs that require superior edge quality and minimal finishing.

Bring your most detailed designs to life. Upload your CAD file and get an immediate, competitive quote for your wire cutting project.

What is Wire cutting?

Wire cutting, or Wire EDM (Electrical Discharge Machining), is a precision machining process that uses a thin, electrically charged wire to cut through metal materials with high accuracy. This method allows for the production of intricate and complex parts with tight tolerances, making it ideal for industries like aerospace, automotive, and medical, where precision and intricate details are crucial.

Wire cutting Machining Parts Made by Elite Mold Tech

Check out Wire EDM parts provided by Elite Mold Tech. It features complex components requiring precision, intricate detailing, and ultra tight tolerances. All of our parts ensure high accuracy, burr-free and crafted for various other industries.

Aerospace Brackets

Aerospace Brackets

Precision Gears

Precision Gears

Medical Implants

Medical Implants

Custom Wire EDM Machining Tolerances

기능 Standard Tolerance (mm) High Precision (mm) Ultra-Precision (mm)
Dimensional Accuracy ±0.010 ±0.005 ±0.002
Cutting Width (Kerf) ±0.020 ±0.010 ±0.005
Straightness 0.005/100mm 0.002/100mm 0.001/100mm
Roundness ±0.010 ±0.005 ±0.002
Concentricity ±0.010 ±0.005 ±0.002
Surface Finish (Ra) 1.6 µm 0.8 µm 0.2 µm
최소 피처 크기 0.25 mm 0.15 mm 0.05 mm
Wire Cutting Services by Elite Mold Tech
Explore wire cutting services made by Elite Mold Tech, featuring precision cutting, smooth finishes, and tight tolerances for complex materials. With our expertise in wire cutting, we deliver reliable, accurate, and efficient components designed to meet the highest standards of performance and quality.

Wire Cutting Surface Finishing

After the wire cutting process, several finishing options are available to improve the surface quality, enhance durability, and meet specific application requirements.
  • 알루미늄 5052
  • 알루미늄 7075 및 7075-T6
  • 알루미늄 6063-T5
  • 알루미늄 7050-T7451
  • 알루미늄 MIC-6
  • 알루미늄 6061-T6
  • 알루미늄 2024-T3
  • 황동 C360
  • 황동 260
  • C932
  • M07 Bearing Bronze
  • EPT 구리 C110
  • 구리 101
  • ABS
  • 합금강 4130, 4140
    ASTM A36
  • 스테인리스 스틸 15-5, 17-4, 18-8, 303
  • 스테인리스 스틸 303, 304, 316/316L
  • 스테인리스 스틸 416, 420
  • 강철, 저탄소
  • 스틸 A36
  • Titanium Grade 2
  • Titanium 6Al-4V
  • Zinc Sheet Alloy 500
The standard finish is straight from the wire cutting process, showing visible tool marks and surface roughness. Ideal for functional parts where aesthetics are not the priority.
A high-gloss, mirror-like finish achieved through mechanical polishing. Ideal for components where a smooth, aesthetically pleasing surface is required.
A smooth, matte finish applied by blasting the surface with media like glass beads. It is often used for parts requiring an aesthetic look without gloss.
  • 유형 II: Corrosion-resistant anodized layer available in a variety of colors. Typically used for aluminum parts needing extra protection.
  • 유형 III: A thicker anodized coating that provides superior wear and corrosion resistance, ideal for high-stress or high-friction parts.
A process that removes contaminants from stainless steel and other metals, enhancing corrosion resistance.
Uses an electrochemical process to smooth and brighten metal surfaces, improving corrosion resistance and reducing friction.
A durable finish where powdered paint is applied and baked onto the surface. Available in a wide range of colors, making it ideal for both functional and aesthetic requirements.

Need a specific finish?

and we will work with you to develop a tailored solution that meets your project’s unique requirements.

엘리트 생산 프로세스

엘리트 몰드 테크는 정밀성, 속도, 효율성을 결합하여 아이디어를 테스트, 검증 및 본격적인 생산으로의 원활한 전환을 위한 고품질 프로토타입으로 전환하는 원활한 프로토타이핑 프로세스를 보장합니다.

다양한 공정, 재료 및 표면 처리를 고려하여 프로토타입 제작에 가장 적합한 솔루션을 제공합니다.

가격, 요구 사항 및 배송 일정을 확인합니다.

제품 제조 가능성 및 요구 사항을 즉시 검토하여 필요에 따라 엔지니어링 지원을 제공합니다.

생산 주문을 시작하여 생산 및 배송 계획을 확인합니다.

BOM 및 원본 사양을 기반으로 품질 검사를 수행하여 선적 승인을 위한 선명한 사진을 제공합니다.

배송 후 안전한 포장을 확인하고 추적 번호를 제공하세요.

연락하기

엘리트 몰드 기술로 디자인에 생명력 불어넣기

엘리트 몰드 테크의 정밀 CNC 가공을 경험해 보세요. 복잡한 프로토타입부터 대규모 생산까지, 당사는 고객의 아이디어를 현실화할 준비가 되어 있습니다. 지금 바로 문의하여 프로젝트에 필요한 사항을 논의하세요!

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Elite Mold Tech Wire Cutting Services: Precision That Cuts Through Limits

In industries where microns matter, traditional machining methods often fall short. That’s where Wire EDM (Electrical Discharge Machining), also known as wire cutting, comes in. At 엘리트 몰드 기술, our wire cutting services deliver unmatched precision for intricate geometries, tight internal corners, and ultra-fine tolerances—without compromising the material’s integrity.

Wire cutting doesn’t use physical force to shape metal. Instead, it uses an electrically charged wire to erode the material with extreme accuracy. This non-contact process is ideal for hardened tool steels, titanium, carbide, and other difficult-to-machine metals.

Whether you need intricate mold components, fine-detailed prototypes, or precision tooling, our wire EDM capabilities provide the solution.

What Is Wire Cutting and Why Does It Matter?

Unlike milling or turning, wire EDM removes material using sparks between a continuously fed wire and the workpiece submerged in dielectric fluid. There’s no mechanical stress, which allows for zero distortion even on delicate or thin-walled parts.

This process is particularly valuable when:

  • The design includes sharp internal corners

  • Tolerances tighter than ±0.002 mm are required

  • The material is heat-treated or extremely hard

  • There’s a need for complex cut-outs within solid blocks

  • Surface finish is critical, often Ra 0.2 μm or better

At Elite Mold Tech, we use advanced wire EDM systems that support multi-axis cutting and tapering. From one-off prototypes to batch production, we can produce detailed parts that would be impossible with conventional cutting.

Typical Applications of Wire Cutting

Wire EDM is a go-to method across high-precision industries. Here are just a few real-world uses:

  • Injection Mold Inserts – Sharp-cornered features and ejector pin holes

  • 의료 기기 – Surgical instruments, micro-tools, and titanium implants

  • Aerospace Parts – Lightweight components with intricate profiles

  • Die and Punch Sets – Precision tool steel components with tight fits

  • Microcomponents – Electronic contacts and sensor components

If your part requires detail, precision, and clean edges, wire cutting is likely the most efficient and accurate option.

Why Elite Mold Tech for Wire Cutting?

Precision means nothing without control. That’s why Elite Mold Tech pairs state-of-the-art EDM machinery with a team of experienced machinists and engineers. We don’t just cut—we problem-solve, optimize, and deliver solutions that fit your project goals.

당사를 차별화하는 요소:

  • Tolerances as tight as ±0.002 mm

  • Wire diameters down to 0.1 mm for ultra-fine work

  • Multi-axis cutting and tapering up to 30°

  • ISO-grade process control and quality checks

  • Materials handled: tool steel, Inconel, tungsten, copper, titanium, and more

From moldmakers to medical OEMs, our clients rely on us for consistent, high-accuracy cutting that doesn’t miss the mark.

Get Clean Edges with Zero Compromise

Elite Mold Tech’s wire cutting service is built for manufacturers who refuse to accept less than perfect. Whether you’re making a one-off part or scaling up for production, our wire EDM process delivers geometry and repeatability that you can count on.

Contact us today to request a quote or consult on your next high-precision wire cutting project.

전문가 인사이트 및 업계 동향

엘리트 몰드 테크와 함께 첨단 제조의 최전선을 살펴보세요. 블로그에서는 생산 공정의 효율성, 정밀도 및 혁신을 향상시키기 위한 전문가 인사이트, 업계 동향 및 실용적인 팁을 제공합니다.

자주 묻는 질문

Wire Cutting FAQs

  • Do you offer custom prototyping with wire EDM?

    Yes, we support both one-off prototypes and full production runs. 

  • How fast can I get my wire cut parts?

    Typical lead times range from 3–7 days, depending on part complexity. 

  • Is wire EDM suitable for hardened parts?

    Absolutely, it's perfect for cutting materials that have already been heat-treated. 

  • What kind of tolerances can you achieve?

    We routinely achieve ±0.002 mm depending on the geometry and material. 

  • Which materials can be cut with wire EDM?

    We cut hardened steel, titanium, tungsten, carbide, Inconel, copper, and more. 

문의하세요!
12시간 이내에 신속한 응답 보장
🔐 모든 업로드는 안전하고 기밀이 유지됩니다.