They can be used as-sintered or further processed with machining, polishing, or plating.
Elite Mold Tech offers cutting-edge Metal Injection Molding (MIM) services for producing small, intricate metal components with the precision of plastic injection molding and the strength of traditional metalworking. MIM is ideal for high-volume production of parts that require complex geometries, fine details, and high mechanical performance.
We work with stainless steel, titanium, and other high-performance alloys to deliver components that meet tight tolerances and industry-specific standards—perfect for medical devices, aerospace, automotive, and electronics applications.
Our MIM process reduces material waste, minimizes secondary machining, and accelerates production without sacrificing quality.
Upload your part file today and get a fast quote for your metal injection molding project.
Metal Injection Molding (MIM) is a manufacturing process that combines the benefits of powder metallurgy and plastic injection molding. Fine metal powders are mixed with a binder to create a feedstock, which is then injected into molds to form complex, high-precision parts. MIM is ideal for producing small, intricate metal components in high volumes with tight tolerances, making it widely used in industries such as automotive, aerospace, medical devices, and electronics.
Metal Injection Molding (MIM) offers efficient processing, precision for complex geometries, and cost-effective large-scale production. Achieve superior mechanical properties with reduced processing steps for high-performance metal components.
MIM technology reduces processing steps, improving efficiency compared to conventional powder metallurgy methods.
Ideal for thin-walled and intricate structures, enabling precise and high-quality metal components.
Optimized for mass manufacturing with cost-effective solutions and consistent mechanical properties.
Tolerance for Metal Injection Molding ensures high precision with tolerances as tight as ±0.005 inches. Achieve consistent accuracy, complex geometries, and superior surface finishes for high-performance metal components in various industries.
기능 | 설명 |
---|---|
최대 부품 크기 | Up to 6” x 6” x 3” (150 x 150 x 75 mm), depending on material and geometry. |
표준 리드 타임 | 4–6 weeks for tool creation; parts typically delivered within 6–8 weeks. |
일반 허용 오차 | Tolerances are typically held to ±0.010” (±0.25 mm) depending on part size, complexity, and material. |
정밀 공차 | For highly precise features, tolerances as tight as ±0.005” (±0.127 mm) can be achieved with optimized tooling, controlled sintering, and part handling. |
최소 피처 크기 | 0.020” (0.50 mm), depending on part geometry and material. |
벽 두께 | Ideal thickness: 0.040” to 0.125” (1.0 mm to 3.2 mm). Uniform wall thickness is preferred to prevent distortion or cracking during sintering. |
구배 각도 | A minimum of 1° is recommended for part ejection; more complex shapes may require additional draft angles. |
표면 마감 | Standard finish is as-sintered, typically with an Ra of 125–250. Post-processing options such as polishing, coating, or heat treatment can be specified for higher finish quality. |
Material Compatibility | Common metals used include Stainless Steel, Titanium, Tool Steel, Inconel, and other alloyed metals for specific applications. |
Tooling Material | Tooling is made from high-strength steel or carbide, optimized for the production of high-volume MIM parts with long tool life. |
에서 엘리트 몰드 기술, we offer a variety of surface finishing options for Metal Injection Molding (MIM) parts to enhance their functionality, appearance, and durability. These finishes help meet the specific requirements of your application, from aesthetics to wear resistance.
CoCr
CoNiCr
Soft Magnetic Alloys (Fe-Si, Fe-Ni)
다양한 공정, 재료 및 표면 처리를 고려하여 프로토타입 제작에 가장 적합한 솔루션을 제공합니다.
가격, 요구 사항 및 배송 일정을 확인합니다.
제품 제조 가능성 및 요구 사항을 즉시 검토하여 필요에 따라 엔지니어링 지원을 제공합니다.
생산 주문을 시작하여 생산 및 배송 계획을 확인합니다.
BOM 및 원본 사양을 기반으로 품질 검사를 수행하여 선적 승인을 위한 선명한 사진을 제공합니다.
배송 후 안전한 포장을 확인하고 추적 번호를 제공하세요.
엘리트 몰드 테크의 정밀 CNC 가공을 경험해 보세요. 복잡한 프로토타입부터 대규모 생산까지, 당사는 고객의 아이디어를 현실화할 준비가 되어 있습니다. 지금 바로 문의하여 프로젝트에 필요한 사항을 논의하세요!
When the complexity of precision machining meets the efficiency of plastic molding, you get Metal Injection Molding (MIM)—a breakthrough technology for manufacturing small, intricate metal parts in high volumes. At Elite Mold Tech, we offer full-service MIM solutions that combine fine detail, excellent mechanical properties, and scalable production—all from a single process.
MIM allows manufacturers to create complex metal parts with shapes previously only achievable by costly CNC machining or casting. The process blends fine metal powders with a polymer binder to form a moldable feedstock, which is then injection molded like plastic. After molding, parts go through debinding and sintering, fusing the metal particles into a fully dense, high-strength final part.
This innovation is transforming how industries design and produce metal components.
Traditional machining methods struggle with fine geometries, internal threads, undercuts, or thin walls. MIM handles these effortlessly. You get the best of both worlds: the precision of machining and the volume efficiency of plastic injection molding.
With Elite Mold Tech’s MIM service, you benefit from:
MIM is particularly cost-effective for batch sizes from several thousand to millions, making it ideal for high-volume production of metal components.
Metal Injection Molding isn’t for everything—but when it’s right, it’s unbeatable. It’s best suited for small-to-medium-sized parts that demand tight tolerances, smooth finishes, and complex geometry.
Typical applications include:
At Elite Mold Tech, we guide you through every step—from feasibility and DFM consulting to tooling, molding, and post-processing.
Experience and engineering insight make all the difference in MIM success. At Elite Mold Tech, we combine precision tooling, advanced metallurgy, and process optimization to produce high-performance parts that are ready for real-world use.
Our MIM capabilities include:
We help you minimize cost-per-part, maximize repeatability, and eliminate design limitations.
If your project calls for fine detail, mechanical strength, and high-volume production, Metal Injection Molding could be the ideal solution. Elite Mold Tech delivers MIM parts that meet the rigorous standards of medical, aerospace, defense, and consumer markets—on time and with confidence.
Ready to move beyond limitations? Contact us today to get started with a quote or design consultation.
They can be used as-sintered or further processed with machining, polishing, or plating.
Yes, especially when the part is small, complex, and produced in large quantities.
MIM is best suited for high-volume production starting from 5,000 parts or more.
Typical tolerances are ±0.3%, with the option for secondary machining to achieve tighter specs.
Common materials include stainless steel, low-alloy steel, titanium, and soft magnetic alloys.