They can be used as-sintered or further processed with machining, polishing, or plating.
Skip to content Elite Mold Tech combines the precision of injection molding with the strength of metal to produce intricate components—ideal for aerospace, medical, and defense-grade applications.
Elite Mold Tech offers cutting-edge Metal Injection Molding (MIM) services for producing small, intricate metal components with the precision of plastic injection molding and the strength of traditional metalworking. MIM is ideal for high-volume production of parts that require complex geometries, fine details, and high mechanical performance.
We work with stainless steel, titanium, and other high-performance alloys to deliver components that meet tight tolerances and industry-specific standards—perfect for medical devices, aerospace, automotive, and electronics applications.
Our MIM process reduces material waste, minimizes secondary machining, and accelerates production without sacrificing quality.
Upload your part file today and get a fast quote for your metal injection molding project.
Metal Injection Molding (MIM) is a manufacturing process that combines the benefits of powder metallurgy and plastic injection molding. Fine metal powders are mixed with a binder to create a feedstock, which is then injected into molds to form complex, high-precision parts. MIM is ideal for producing small, intricate metal components in high volumes with tight tolerances, making it widely used in industries such as automotive, aerospace, medical devices, and electronics.
Metal Injection Molding (MIM) offers efficient processing, precision for complex geometries, and cost-effective large-scale production. Achieve superior mechanical properties with reduced processing steps for high-performance metal components.
MIM technology reduces processing steps, improving efficiency compared to conventional powder metallurgy methods.
Ideal for thin-walled and intricate structures, enabling precise and high-quality metal components.
Optimized for mass manufacturing with cost-effective solutions and consistent mechanical properties.
Tolerance for Metal Injection Molding ensures high precision with tolerances as tight as ±0.005 inches. Achieve consistent accuracy, complex geometries, and superior surface finishes for high-performance metal components in various industries.
| Feature | Description |
|---|---|
| Maximum Part Size | Up to 6” x 6” x 3” (150 x 150 x 75 mm), depending on material and geometry. |
| Standard Lead Time | 4–6 weeks for tool creation; parts typically delivered within 6–8 weeks. |
| General Tolerances | Tolerances are typically held to ±0.010” (±0.25 mm) depending on part size, complexity, and material. |
| Precision Tolerances | For highly precise features, tolerances as tight as ±0.005” (±0.127 mm) can be achieved with optimized tooling, controlled sintering, and part handling. |
| Minimum Feature Size | 0.020” (0.50 mm), depending on part geometry and material. |
| Wall Thickness | Ideal thickness: 0.040” to 0.125” (1.0 mm to 3.2 mm). Uniform wall thickness is preferred to prevent distortion or cracking during sintering. |
| Draft Angle | A minimum of 1° is recommended for part ejection; more complex shapes may require additional draft angles. |
| Surface Finish | Standard finish is as-sintered, typically with an Ra of 125–250. Post-processing options such as polishing, coating, or heat treatment can be specified for higher finish quality. |
| Material Compatibility | Common metals used include Stainless Steel, Titanium, Tool Steel, Inconel, and other alloyed metals for specific applications. |
| Tooling Material | Tooling is made from high-strength steel or carbide, optimized for the production of high-volume MIM parts with long tool life. |
At Elite Mold Tech, we offer a variety of surface finishing options for Metal Injection Molding (MIM) parts to enhance their functionality, appearance, and durability. These finishes help meet the specific requirements of your application, from aesthetics to wear resistance.
CoCr
CoNiCr
Soft Magnetic Alloys (Fe-Si, Fe-Ni)
Offer the best solution for prototype manufacturing, considering a wide range of processes, materials, and surface treatments.
Confirm pricing, requirements, and delivery timelines.
Review product manufacturability and requirements promptly, providing engineering assistance as needed.
Initiate the production order, confirming the production and delivery plan.
Conduct quality inspections based on the BOM and original specifications, providing clear photos for shipment approval.
Ensure secure packaging and provide the tracking number after shipment.
Experience precision CNC machining with Elite Mold Tech. From intricate prototypes to large-scale production, we’re ready to bring your ideas to reality. Contact us today to discuss your project needs!
They can be used as-sintered or further processed with machining, polishing, or plating.
Yes, especially when the part is small, complex, and produced in large quantities.
MIM is best suited for high-volume production starting from 5,000 parts or more.
Typical tolerances are ±0.3%, with the option for secondary machining to achieve tighter specs.
Common materials include stainless steel, low-alloy steel, titanium, and soft magnetic alloys.
