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Die Casting

Elite Mold Tech provides reliable die casting solutions for complex aluminum, zinc, and magnesium components—ideal for demanding applications requiring strength, accuracy, and repeatability.

High-Performance Die Casting Services – Durable Metal Parts, Delivered Fast

Elite Mold Tech provides professional die casting services for high-strength, high-volume metal components. Ideal for applications that require durability, dimensional accuracy, and excellent surface finishes, our die casting process is perfect for industries like automotive, aerospace, and consumer electronics.

We specialize in aluminum, zinc, and magnesium die casting, offering both hot and cold chamber techniques to suit your specific material and production needs. Our process ensures repeatable accuracy, complex geometries, and cost efficiency—especially for medium to large production runs.

Built to last. Engineered to perform. Upload your part design and get a fast quote on your custom die casting project today.

What is Die Casting?

Die casting is a manufacturing process where molten metal is injected into a mold under high pressure to create precise, complex parts. This method is highly efficient and produces parts with excellent surface finishes and tight tolerances. Die casting is commonly used for high-volume production of metal components in industries such as automotive, aerospace, and consumer goods, where durability and accuracy are essential.

Die Casting Services

High-precision metal casting solutions for durable and complex parts. Achieve superior strength, tight tolerances, and cost-effective production with advanced aluminum, zinc, and magnesium die casting techniques.

Die Casting Processes

Die Casting Processes

Advanced die casting techniques ensure precision and durability for complex metal parts.

Metal Casting Materials

Metal Casting Materials

High-quality aluminum, zinc, and magnesium alloys for strong and lightweight components.

Custom Die Casting Molds

Custom Die Casting Molds

Expert mold design and fabrication for consistent, high-performance casting production.

Die Casting Tolerances

Feature Description
Maximum Part Size Up to 24” x 24” x 24” (610 x 610 x 610 mm) depending on material and tooling design.
Standard Lead Time 3–4 weeks for tooling; parts delivered within 4–6 weeks.
General Tolerances Tolerances typically held to ±0.005” (±0.127 mm) to ±0.010” (±0.254 mm), depending on part size and material.
Precision Tolerances For highly precise features, tolerances as tight as ±0.002” (±0.050 mm).
Minimum Feature Size 0.030” (0.75 mm) depending on part geometry and material.
Draft Angle Typically 1.5°–3° recommended for easy part ejection from die molds. Steeper angles may be used for more complex geometries.

Die Casting Materials and Finishing

At Elite Mold Tech, we offer a variety of surface finishing options to enhance the appearance, durability, and functionality of die-cast parts. These finishes help meet both aesthetic and performance requirements for your projects.
  • A360.0
  • A380.0
  • A383.0 (ADC12)
  • A413.0
  • Zamak 2 (ZA-2)
  • Zamak 3 (ZA-3)
The standard finish directly from the die casting process. Ideal for functional components or when further finishing is not required.

Fine media (like glass beads) is blasted onto the part’s surface, creating a smooth, matte, or satin finish.

Achieved by polishing the die-cast part, this finish results in a high-gloss, mirror-like surface.
Adds a thin, durable chrome layer to the surface of the die-cast part.
Die Casting Parts Made By Elite Mold Tech
Explore die casting parts made by Elite Mold Tech, offering precision manufacturing with high-quality finishes and tight tolerances for various industries. Our die casting services provide reliable, accurate, and efficient components, ensuring optimal strength and durability for high-volume production.

Elite Production Process

At Elite Mold Tech, we guarantee a seamless prototyping process—combining precision, speed, and efficiency to transform ideas into high-quality prototypes for testing, validation, and smooth transition into full-scale production.

Offer the best solution for prototype manufacturing, considering a wide range of processes, materials, and surface treatments.

Confirm pricing, requirements, and delivery timelines.

Review product manufacturability and requirements promptly, providing engineering assistance as needed.

Initiate the production order, confirming the production and delivery plan.

Conduct quality inspections based on the BOM and original specifications, providing clear photos for shipment approval.

Ensure secure packaging and provide the tracking number after shipment.

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Bring Your Designs to Life with Elite Mold Tech

Experience precision CNC machining with Elite Mold Tech. From intricate prototypes to large-scale production, we’re ready to bring your ideas to reality. Contact us today to discuss your project needs!

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Elite Mold Tech Die Casting Services: Engineered for Strength, Built for Scale

When your parts demand excellent strength-to-weight ratios, tight tolerances, and mass production capability, die casting is the manufacturing method of choice. At Elite Mold Tech, we offer high-pressure die casting services that transform molten metal into durable, complex parts—quickly and cost-effectively.

Die casting is more than just pouring metal into molds. It’s a fast, repeatable process where molten metal is injected into a hardened steel die under high pressure, creating precise, net-shape components with minimal post-processing.

From automotive brackets to consumer electronics housings, our die casting services help businesses scale production while maintaining high-quality standards.

Why Die Casting?

Die casting is unmatched when it comes to producing large volumes of metal parts with consistent geometry and excellent surface finishes. The process supports complex designs, integrates multiple features in a single part, and reduces the need for assembly.

Key advantages:

  • High production efficiency 
  • Excellent dimensional accuracy 
  • Smooth surfaces ready for coating or plating 
  • Ability to cast thin walls and complex features 
  • Low per-part cost at high volumes 

At Elite Mold Tech, we cast with aluminum, zinc, and magnesium alloys, tailored to your functional and mechanical requirements.

Applications That Rely on Die Casting

Die casting is a go-to solution across industries where part consistency, weight reduction, and structural integrity matter. Some common applications include:

  • Automotive – Transmission housings, engine blocks, brackets, and structural components 
  • Consumer Electronics – Heat sinks, enclosures, and mounting systems 
  • Industrial Equipment – Pump housings, gears, and levers 
  • Aerospace – Lightweight brackets and high-performance enclosures 
  • Appliances – Handles, panels, and motor housings 

Our engineering team works with you to refine designs for die casting success—ensuring optimal mold flow, reduced porosity, and efficient cycle times.

The Elite Mold Tech Advantage

Die casting success hinges on two things: expert tooling and process control. At Elite Mold Tech, we offer both. We combine high-precision mold making with state-of-the-art casting machines to consistently deliver complex parts with minimal variation.

Our die casting capabilities include:

  • High-pressure machines from 160 to 800 tons 
  • Support for aluminum, zinc, and magnesium alloys 
  • In-house tooling, trimming, and surface finishing 
  • Automated casting cycles for speed and consistency 
  • Post-processing services: CNC machining, powder coating, anodizing, and more 

We prioritize mold longevity and part repeatability, making our process ideal for high-volume programs where consistency is critical.

Build Stronger, Lighter, Smarter

Whether you’re launching a new product or scaling up production, Elite Mold Tech’s die casting service is built to meet your performance and delivery goals. We help reduce weight, minimize cost, and streamline your supply chain with expertly engineered cast parts.

Start your next project with confidence. Reach out for a design consultation or custom quote today.

Expert Insights & Industry Trends

Explore the forefront of advanced manufacturing with Elite Mold Tech. Our blogs provide expert insights, industry trends, and practical tips to enhance efficiency, precision, and innovation in your production processes.

Frequently Asked Questions

Die Casting FAQs

  • Do you provide secondary machining after casting?

    Yes, we offer CNC machining, tapping, and trimming to achieve final specifications. 

  • Is die casting suitable for high-volume production?

    Yes, it’s ideal for mass production due to fast cycle times and reusable tooling. 

  • How accurate is die casting?

    We routinely achieve tight tolerances, often ±0.1 mm or better depending on the part. 

  • Which metals can be used for die casting?

    We work with aluminum, zinc, and magnesium alloys. 

  • What is die casting?

    It’s a process where molten metal is injected into a steel mold under high pressure to form precise metal parts. 

Get In Touch With Us!
Prompt response guaranteed within 12 hours
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