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SLS Prototype

Elite Mold Tech uses Selective Laser Sintering (SLS) to produce durable, end-use quality prototypes—ideal for snap-fit assemblies, enclosures, and load-bearing applications.

High-Performance SLS Prototyping – Durable Parts for Rapid Testing and Development

Elite Mold Tech offers cutting-edge SLS (Selective Laser Sintering) prototyping services, ideal for creating strong, durable prototypes with intricate geometries. Using a laser to sinter powdered materials, we can produce parts with excellent mechanical properties that are perfect for functional testing, form verification, or low-volume production.

Our SLS prototypes are made from a variety of materials, including nylon, glass-filled composites, and elastomers, ensuring the right material properties for your design. Whether you’re prototyping complex structures or testing the fit and function of your product, SLS offers quick turnarounds with precise detail.

Bring your prototypes to life. Upload your CAD file today and get a competitive quote for your SLS prototyping project.

What is SLS Prototype?

Selective Laser Sintering (SLS) prototype is a 3D printing process that uses a laser to fuse powdered materials, typically nylon or other polymers, into solid layers to create highly detailed and durable prototypes. SLS is ideal for producing functional prototypes with complex geometries and strong mechanical properties, making it suitable for industries like aerospace, automotive, and medical. This method provides excellent design freedom, allowing for accurate testing of form, fit, and functionality before moving to full-scale production.

What is Selective Laser Sintering (SLS)

Selective Laser Sintering (SLS) 3D Printed Parts by Elite Mold Tech

SLS 3D printed parts by Elite Mold Tech are made of high-strength materials with complex geometries and no supporting structures which guarantee freedom of design. Our SLS technology provides durable, heat resistant, and functional parts for tough applications.

Industrial Tooling

Industrial Tooling

Medical Implants

Medical Implants

Custom Gears

Custom Gears

SLS Prototype Tolerances

Feature Description
Maximum Part Size Up to 31” x 15” x 22” (790 x 380 x 560 mm), depending on the printer model. Larger parts can be split and assembled if needed.
Standard Lead Time 2–5 business days depending on part complexity and production volume.
General Tolerances ±0.008” (±0.2 mm) for the first inch, plus ±0.002” per additional inch (±0.05 mm/inch).
Precision Tolerances ±0.005”–0.007” (±0.127–0.18 mm) for critical features.
Minimum Feature Size ~0.020” (0.5 mm), depending on feature geometry and orientation.
Wall Thickness Recommended minimum: 0.040” (1.0 mm) for structural integrity.
Draft Angle Typically not required due to no support structure, but 1–2° is advisable if parts will be molded later or post-processed via tooling.
SLS Prototyping Parts Made by Elite Mold Tech

Explore SLS prototyping parts made by Elite Mold Tech, offering durable, high-precision solutions for rapid prototyping with complex geometries. Our SLS (Selective Laser Sintering) prototyping services deliver strong, functional parts with excellent detail and tight tolerances, perfect for testing, design validation, and low-volume production.

Surface Finishing Techniques for SLS Prototyping

At Elite Mold Tech, we apply professional surface finishing techniques to improve the appearance, feel, and functionality of SLS prototypes, making them suitable for both testing and end-use.

Durable plastic

  • PA12
  • PA 2200

Stiff plastic

  • PA12 GF
  • PA 3200 GF

Ductile plastic

  • PA11
  • Rilsan® Invent Natural

High-performance plastic

  • carbon-filled PA12
  • PA 602-CF
  • carbonmide
  • Metallic gray plastic
  • aluminum-filled PA12
  • alumide
  • Heat-resistant plastic
  • mineral fiber-reinforced PA12
  • PA 620-MF
  • Meets FAR 25.853 60-second burn specification
  • PA 606-FR

Delivers a functional, slightly rough surface straight from the SLS process.

Creates a smooth, matte finish by removing loose powder and evening out texture.

Adds color to nylon parts without affecting dimensions or surface detail.

Applies color and protection, improving both appearance and durability.

Elite Production Process

At Elite Mold Tech, we guarantee a seamless prototyping process—combining precision, speed, and efficiency to transform ideas into high-quality prototypes for testing, validation, and smooth transition into full-scale production.

Offer the best solution for prototype manufacturing, considering a wide range of processes, materials, and surface treatments.

Confirm pricing, requirements, and delivery timelines.

Review product manufacturability and requirements promptly, providing engineering assistance as needed.

Initiate the production order, confirming the production and delivery plan.

Conduct quality inspections based on the BOM and original specifications, providing clear photos for shipment approval.

Ensure secure packaging and provide the tracking number after shipment.

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Bring Your Designs to Life with Elite Mold Tech

Experience precision CNC machining with Elite Mold Tech. From intricate prototypes to large-scale production, we’re ready to bring your ideas to reality. Contact us today to discuss your project needs!

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SLS Prototyping: Durable, Functional Prototypes by Elite Mold Tech

When strength, complexity, and production-readiness matter, SLS prototyping (Selective Laser Sintering) is a trusted solution. This advanced 3D printing technology is ideal for creating functional prototypes that perform like end-use parts—without the long wait times or costs associated with traditional manufacturing.

At Elite Mold Tech, we provide high-performance SLS prototyping services to help you accelerate product development and reduce risks. This article explores what SLS is, its benefits, applications, how it compares to other printing methods, and why we are the ideal partner for your prototyping needs.

What is SLS Prototyping?

Selective Laser Sintering (SLS) uses a laser to fuse layers of powdered nylon or polymer into solid, three-dimensional parts. The entire print takes place within a powder bed that naturally supports the structure, eliminating the need for external supports.

SLS is especially well-suited for prototypes that need to be strong, durable, and highly detailed, often comparable to injection-molded parts.

Key Benefits of SLS Prototyping

Functional Performance

SLS parts are mechanically robust, capable of withstanding stress, heat, and wear. They are commonly used for performance testing and low-volume end-use production.

Complex Geometry

Without the need for support structures, SLS allows for intricate internal channels, moving parts, and complex assemblies in a single build.

Fast Development Cycles

By removing tooling and setup requirements, SLS reduces lead times and enables faster product iterations.

Production-Ready Quality

SLS delivers smooth, accurate parts suitable for both prototype testing and limited-run production.

Efficient Batch Production

Multiple parts can be built simultaneously in a single powder bed, making SLS cost-effective for short production runs.

Applications of SLS Prototyping

Elite Mold Tech supports a wide range of industries using SLS for rapid, reliable prototyping:

  • Automotive – Clips, brackets, ducts, interior components 
  • Medical – Orthopedic devices, surgical tools, custom-fit products 
  • Consumer Products – Enclosures, hinges, product housings 
  • Aerospace – Lightweight parts, support brackets, internal structures 
  • Industrial Manufacturing – Tools, jigs, fixtures, custom end-use components 

SLS is particularly beneficial for fit, function, and mechanical testing in environments where accuracy and durability are essential.

Why Choose Elite Mold Tech for SLS Prototyping?

Elite Mold Tech delivers precision and reliability in every prototype. Here’s why companies trust us:

  • Industrial-grade SLS machines for consistent accuracy 
  • Advanced nylon materials including PA12, PA11, and glass-filled nylon 
  • Quick lead times with streamlined prototyping workflows 
  • Expert design assistance for improved part performance and manufacturability 
  • Scalable production support from one-off parts to small batches 

We help clients across automotive, medical, industrial, and consumer sectors turn complex ideas into high-quality physical models—ready for real-world testing or small-scale deployment.

Get Started with Elite Mold Tech

If you’re developing a new product and need prototypes that closely match the strength and behavior of production-grade parts, SLS prototyping is the solution. Elite Mold Tech is here to help you prototype smarter, iterate faster, and launch better.

Request a quote or speak with our team today to get started.

Expert Insights & Industry Trends

Explore the forefront of advanced manufacturing with Elite Mold Tech. Our blogs provide expert insights, industry trends, and practical tips to enhance efficiency, precision, and innovation in your production processes.

Frequently Asked Questions

SLS Prototype FAQs

  • Is post-processing required for SLS parts?

    Minimal post-processing is needed; parts are cleaned of excess powder and can be further finished or dyed if desired. 

  • Can I use SLS for low-volume production?

    Yes, SLS is often used for bridge production and custom part manufacturing before committing to tooling. 

  • Do SLS prints require supports?

    No, the powder bed supports the parts during printing, allowing for more complex and unsupported geometries 

  • Are SLS prototypes suitable for functional testing?

    Yes, SLS parts are made from nylon-based materials, making them ideal for mechanical and thermal testing. 

  • What is the lead time for SLS parts?

    Lead time ranges from 3 to 7 business days, depending on part size and quantity. 

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