...
HomeCapabilitiesSilicone Vacum Casting

Silicone Vacum Casting

Create short-run prototypes and soft parts with silicone vacuum casting—excellent for rubber-like textures, medical models, and functional testing.

Precision Silicone Vacuum Casting – High-Quality Prototypes with Real-World Materials

Elite Mold Tech offers silicone vacuum casting services that provide high-quality prototypes with excellent material properties and intricate details. This rapid prototyping technique is ideal for producing low-volume, highly accurate parts with excellent surface finishes—perfect for testing form, fit, and functionality.

Using a flexible silicone mold, we can replicate complex geometries and even cast parts in a variety of materials, including silicone, urethane, and rubber-like elastomers. Whether you’re prototyping a product for consumer electronics, automotive, or medical applications, silicone vacuum casting ensures quick turnaround and production-grade quality.

Bring your prototype to life. Upload your design and receive a fast quote to get started with silicone vacuum casting today.

What is Silicone Vacuum Casting?

Silicone vacuum casting is a rapid prototyping technique where silicone molds are used to cast low volumes of parts, typically from polyurethane or other resins. It allows for fast production of parts with fine details and is ideal for testing designs and creating short-run production parts in industries like automotive, medical, and consumer products.

What is Urethane and Silicone Casting

Silicone Vacuum Casting Tolerances

Feature Description
Maximum Part Size Typically up to 47” x 23” x 20” (1,200 x 600 x 500 mm); larger parts may require multiple castings or custom mold splitting.
Standard Lead Time 7–10 business days for first articles; faster for simple parts or with existing masters.
General Tolerances ±0.010”–0.015” (±0.25–0.38 mm)
Precision Tolerances ±0.005” (±0.127 mm) achievable in stable areas of small parts with high-quality masters and controlled casting conditions.
Minimum Feature Size ~0.020” (0.5 mm); fine details replicate well if the master is accurate and properly finished.
Wall Thickness Recommended minimum: 0.040” (1.0 mm).
Draft Angle 1°–3° recommended to improve demolding from flexible silicone molds.

Materials and Surface Finishing Techniques for Silicone Vacuum Casting

At Elite Mold Tech, we apply precise finishing techniques to replicate production-level finishes and enhance the aesthetics, feel, and performance of cast parts.

  • Shore A 10 (TC-5005 or equiv.)
  • Shore A 20-30 (TC-5130 or equiv.)
  • Shore A 30-40 (TC-5140 or equiv.)
  • Shore A 40-50 (TC-5150 or equiv.)
  • Shore A 50-60 (Smooth-Sil™ 960 or equiv.)

Shore D 82-86 

Shore D 85

Shore A 25-95 

Shore A 40-95

Replicates the master pattern’s surface texture—can be matte, glossy, or textured depending on the original model.
Used to refine surfaces for a smooth, glossy appearance on transparent or cosmetic parts.
Applies color, texture, or protective layers like UV or chemical resistance for final-use quality.
Master patterns can be pre-textured to transfer a consistent tactile or visual finish to each cast part.
Silicone Vacuum Casting Parts Made by Elite Mold Tech
Explore silicone vacuum casting parts made by Elite Mold Tech, offering high-quality parts with intricate details and excellent surface finishes. Our silicone vacuum casting services provide low-volume production with fast lead times, delivering reliable, accurate, and cost-effective components for rapid prototyping and product testing.

Elite Production Process

At Elite Mold Tech, we guarantee a seamless prototyping process—combining precision, speed, and efficiency to transform ideas into high-quality prototypes for testing, validation, and smooth transition into full-scale production.

Offer the best solution for prototype manufacturing, considering a wide range of processes, materials, and surface treatments.

Confirm pricing, requirements, and delivery timelines.

Review product manufacturability and requirements promptly, providing engineering assistance as needed.

Initiate the production order, confirming the production and delivery plan.

Conduct quality inspections based on the BOM and original specifications, providing clear photos for shipment approval.

Ensure secure packaging and provide the tracking number after shipment.

Get in Touch

Bring Your Designs to Life with Elite Mold Tech

Experience precision CNC machining with Elite Mold Tech. From intricate prototypes to large-scale production, we’re ready to bring your ideas to reality. Contact us today to discuss your project needs!

Get In Touch With Us!
Prompt response guaranteed within 12 hours
🔐 All uploads are secure and confidential

Elite Mold Tech Silicone Vacuum Casting: Your Fast Track to High-Quality Prototypes

When you need functional prototypes that look, feel, and perform like production parts—without the delay or high tooling costs—Silicone Vacuum Casting is the answer. At Elite Mold Tech, we offer precision vacuum casting services to help designers and engineers produce short-run plastic parts with remarkable surface quality and dimensional accuracy.

This method combines speed, flexibility, and cost-efficiency, making it ideal for concept validation, bridge production, and low-volume manufacturing across industries.

What Is Silicone Vacuum Casting?

Silicone vacuum casting involves creating a soft mold from a master pattern, usually made with 3D printing or CNC machining. Liquid polyurethane resin is then poured into the mold inside a vacuum chamber to eliminate air bubbles, ensuring high-quality, bubble-free cast parts.

The process captures fine details with exceptional fidelity and supports a wide range of rigid, rubber-like, and transparent materials.

At Elite Mold Tech, we use advanced silicone tooling and high-performance casting resins to replicate production-quality prototypes in as little as 7 days.

Why Choose Vacuum Casting?

Vacuum casting delivers many of the benefits of injection molding without the time and cost of hard tooling. It’s especially valuable when you need 10–100 parts quickly for:

  • Market testing
  • Functional evaluation
  • Design iterations
  • Investor demos
  • Pre-production reviews

Advantages include:

  • High surface finish and detail accuracy
  • Wide material variety (clear, colored, soft, rigid, etc.)
  • Flexible part geometries, including undercuts
  • Fast turnaround with low tooling investment
  • Repeatability over small batches (up to 25–30 parts per mold)

Vacuum casting bridges the gap between prototyping and production with unmatched flexibility.

Versatile Applications Across Industries

Silicone vacuum casting is trusted across sectors that value realism, functionality, and quick delivery. We cast parts like:

  • Medical prototypes – Clear diagnostic housings, grips, seals
  • Automotive – Interior components, lighting mockups, flexible gaskets
  • Consumer products – Wearables, bottles, phone accessories, pilot runs
  • Robotics and IoT – Casings, control panels, device prototypes
  • Design agencies – High-fidelity models for client presentations

Our materials mimic the appearance and feel of ABS, PP, rubber, or silicone—perfect for real-world testing.

The Elite Mold Tech Advantage

At Elite Mold Tech, we combine advanced prototyping expertise with fast, flexible manufacturing. Whether you supply a CAD model or a master pattern, we handle everything from mold design to final casting in-house.

Our capabilities include:

  • Silicone molds with fine surface resolution
  • Casting resins in transparent, tinted, soft, or high-temp variants
  • Vacuum degassing for air-free results
  • Optional post-processing (painting, texturing, drilling, bonding)
  • Multi-part assemblies and flexible designs

You’ll get production-like prototypes in days, not weeks—with performance you can count on.

From First Concept to Final Pitch—Fast

Silicone vacuum casting offers a smart path when you’re racing the clock but still need premium quality. Whether you’re launching a new product or refining your prototype, Elite Mold Tech gives you the tools to move faster with confidence.

Let’s bring your next design to life—get a quote or project review today.

Expert Insights & Industry Trends

Explore the forefront of advanced manufacturing with Elite Mold Tech. Our blogs provide expert insights, industry trends, and practical tips to enhance efficiency, precision, and innovation in your production processes.

Frequently Asked Questions

Silicone Vacum Casting FAQS

  • Do you help with design files or master models?

    Yes, we can work from your 3D files or create CNC/3D-printed master patterns in-house. 

  • Can vacuum cast parts be colored or painted?

    Yes, parts can be pigmented during casting or painted afterward. 

  • How long does the process take?

    Lead time is usually 5–10 business days from master pattern to final parts. 

  • What materials are available for casting?

    We offer rigid, rubber-like, clear, tinted, and high-temp polyurethanes. 

  • How many parts can one silicone mold produce?

    Typically 20 to 30 parts per mold, depending on geometry and resin. 

Get In Touch With Us!
Prompt response guaranteed within 12 hours
🔐 All uploads are secure and confidential