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Plastic Extrusion

We offer custom plastic extrusion for tubing, channels, and complex profiles. Ideal for consistent cross-sectional shapes in long lengths.

Efficient Plastic Extrusion Services – Custom Profiles for Every Application

Elite Mold Tech offers high-precision plastic extrusion services to create continuous, uniform parts for a wide range of industries. Whether you need custom profiles, tubes, or sheets, our extrusion process ensures consistent quality and tight tolerances across large production runs.

We work with a variety of thermoplastics, including PVC, polyethylene, and polypropylene, allowing us to meet your specific material requirements. Our advanced extrusion techniques enable us to produce complex cross-sections and specialized features, all while ensuring efficient production cycles and cost-effective solutions.

Get your designs flowing. Upload your CAD file today and receive a quick, competitive quote for your plastic extrusion project.

What is Plastic Extrusion?

Plastic extrusion is a continuous manufacturing process in which plastic material is melted and forced through a mold to create long, uniform shapes such as pipes, sheets, or profiles. It is commonly used for producing high-volume products in industries such as construction, packaging, and automotive.

Plastic Extrusion Services by Elite Mold Tech

At Elite Mold Tech you can explore our plastic extrusion services that specialize in continuous, high-accuracy manufacturing of plastic profiles, tubes and other custom shapes. Quality, durability and cost effectiveness are guaranteed in our services for a range of industries.

Tubing & Piping

Tubing & Piping

Custom Plastic Profiles

Custom Plastic Profiles

Automotive Trim Components

Automotive Trim Components

Plastic Extrusion Tolerances

Feature Description
Maximum Part Size Cross-sectional profiles up to 24" (610 mm) wide; unlimited length (cut to spec).
Standard Lead Time 2–4 weeks for tooling and initial samples; faster for repeat production.
General Tolerances ±0.010”–0.020” (±0.25–0.5 mm), depending on part size, wall thickness, and material type.
Precision Tolerances ±0.005” (±0.127 mm) achievable on critical dimensions with optimized die design and material control.
Minimum Feature Size ~0.020” (0.5 mm); fine features depend on die quality and material behavior during cooling.
Wall Thickness Minimum recommended: 0.040” (1.0 mm); uniform thickness preferred to reduce warping and improve dimensional stability.
Draft Angle Not typically required; however, rounded edges and slight tapers (0.5°–1°) are often used to improve extrusion consistency and surface finish.

Materials and Surface Finishing Techniques for Plastic Extrusion

At Elite Mold Tech, we provide surface finishing techniques to improve the appearance, texture, and durability of extruded plastic parts, making them suitable for various industrial applications.

Economical, chemical-resistant, for food tubing.

Heat and chemical-resistant, for plumbing. 

Elastic, used for handles and seals. 

Strong, light, for construction and plumbing.

Strong, used for trim and pipes.

Cheap, insulative, for insulation and crafts. 

Durable, heat-tolerant, for automotive parts.

Impact-resistant, for windows and gear.

The part retains the natural texture from the extrusion process, often with a matte or slightly rough surface.
Creates a smooth, high-gloss finish on visible areas of the extruded part for a refined appearance.
Used to create a matte, uniform surface with improved texture, often for grip or aesthetic purposes.
Applies color or protective coatings to enhance the durability and visual appeal of the extruded part.
Plastic Extrusion Parts Made by Elite Mold Tech
Explore plastic extrusion parts made by Elite Mold Tech, providing precision manufacturing for custom profiles and shapes. Our plastic extrusion services deliver high-quality components with consistent finishes and tight tolerances, suitable for a wide range of applications in various industries.

Elite Production Process

At Elite Mold Tech, we guarantee a seamless prototyping process—combining precision, speed, and efficiency to transform ideas into high-quality prototypes for testing, validation, and smooth transition into full-scale production.

Offer the best solution for prototype manufacturing, considering a wide range of processes, materials, and surface treatments.

Confirm pricing, requirements, and delivery timelines.

Review product manufacturability and requirements promptly, providing engineering assistance as needed.

Initiate the production order, confirming the production and delivery plan.

Conduct quality inspections based on the BOM and original specifications, providing clear photos for shipment approval.

Ensure secure packaging and provide the tracking number after shipment.

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Bring Your Designs to Life with Elite Mold Tech

Experience precision CNC machining with Elite Mold Tech. From intricate prototypes to large-scale production, we’re ready to bring your ideas to reality. Contact us today to discuss your project needs!

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Elite Mold Tech Plastic Extrusion: Shaping Precision Profiles at Scale

When it comes to producing continuous plastic profiles, tubing, rods, or custom shapes with consistency and speed, plastic extrusion is the manufacturing method of choice. At Elite Mold Tech, we specialize in delivering high-quality extruded plastic components for industries that demand precision, durability, and cost-efficiency.

Whether you’re developing new products or scaling production, our plastic extrusion services are built to match your unique specifications with reliable, repeatable results.

What Is Plastic Extrusion?

Plastic extrusion is a continuous manufacturing process where thermoplastic materials are melted and pushed through a custom die to form a specific cross-sectional shape. As the material exits the die, it is cooled and cut to length, forming long, uniform profiles.

The process is ideal for high-volume production of plastic parts that have consistent cross sections—like tubes, channels, trims, seals, and wire insulation.

At Elite Mold Tech, we support both standard and custom extrusion projects, ensuring tight tolerances and superior surface finishes.

Why Choose Plastic Extrusion?

Plastic extrusion offers unmatched efficiency for producing continuous-length parts. Once the die is created, the process is fast, scalable, and highly cost-effective—especially for large production runs.

Key benefits include:

  • Continuous production with minimal material waste
  • High-speed output for long or complex profiles
  • Excellent dimensional consistency
  • Wide range of thermoplastic materials available
  • Custom color matching, co-extrusion, and special additives

It’s the ideal process when you need durable, consistent components at scale.

Custom Extrusion Capabilities

At Elite Mold Tech, we don’t just extrude plastic—we engineer solutions tailored to your application. Our in-house tooling team works closely with your designs to create precise extrusion dies that bring your vision to life.

Our capabilities include:

  • Custom profile extrusion
  • Tube and pipe extrusion (rigid or flexible)
  • Sheet and film extrusion
  • Co-extrusion (multi-material layering)
  • Dual and tri-durometer profiles
  • UV, flame retardant, and anti-static additives

We work with materials like PVC, HDPE, LDPE, ABS, PP, TPE, and more, offering flexibility across industries and product types.

Applications Across Every Sector

From construction to consumer goods, plastic extrusion plays a critical role in creating the parts that shape our world. We manufacture:

  • Window and door seals
  • Wire and cable insulation
  • Medical tubing and flexible profiles
  • Automotive trim and protective channels
  • Retail display components and signage parts
  • Industrial gaskets, bumpers, and guards

Whether you’re looking for aesthetic precision or functional strength, we have the experience to deliver results.

Why Elite Mold Tech?

We combine speed, scale, and precision into every extrusion project. With advanced extrusion lines and rigorous quality control, Elite Mold Tech ensures your plastic profiles meet exact requirements—batch after batch.

What sets us apart:

  • In-house die design and tooling
  • Fast turnaround and prototyping options
  • Strict material sourcing and traceability
  • Surface textures, colors, and special finishes available
  • Expert engineering support from concept to production

From custom profiles to mass production, we’re equipped to handle your extrusion needs—on time, every time.

Let’s Bring Your Profile to Life

Plastic extrusion is all about precision in motion—and that’s exactly what we deliver. If you’re ready to develop custom extruded parts with a partner that values quality and efficiency, talk to Elite Mold Tech today.

Our team is ready to review your project, offer expert recommendations, and help you take the next step.

Expert Insights & Industry Trends

Explore the forefront of advanced manufacturing with Elite Mold Tech. Our blogs provide expert insights, industry trends, and practical tips to enhance efficiency, precision, and innovation in your production processes.

Frequently Asked Questions

Plastic Extrusion FAQs

  • How long does tooling take?

    Die creation usually takes 1–2 weeks, depending on complexity. 

  • Can I create custom shapes with extrusion?

    Yes, we offer custom die design to match your exact cross-sectional needs. 

  • How accurate are extruded parts?

    We maintain tight tolerances and uniform profiles, customized to your specs. 

  • Which materials can be extruded?

    We extrude PVC, HDPE, LDPE, ABS, PP, TPE, and other thermoplastics. 

Get In Touch With Us!
Prompt response guaranteed within 12 hours
🔐 All uploads are secure and confidential