Wire EDM Machining Services

In industries where microns matter, traditional machining methods often fall short. That’s where Wire EDM (Electrical Discharge Machining), also known as wire cutting, comes in. At Elite Mold Tech, our wire cutting services deliver unmatched precision for intricate geometries, tight internal corners, and ultra-fine tolerances—without compromising the material’s integrity.

Wire cutting doesn’t use physical force to shape metal. Instead, it uses an electrically charged wire to erode the material with extreme accuracy. This non-contact process is ideal for hardened tool steels, titanium, carbide, and other difficult-to-machine metals.

Whether you need intricate mold components, fine-detailed prototypes, or precision tooling, our wire EDM capabilities provide the solution.

What Is Wire Cutting Process and Why Does It Matter?

Unlike milling or turning, wire EDM removes material using sparks between a continuously fed wire and the workpiece submerged in dielectric fluid. There’s no mechanical stress, which allows for zero distortion even on delicate or thin-walled parts.

This process is particularly valuable when:

• The design includes sharp internal corners 
• Tolerances tighter than ±0.002 mm are required 
• The material is heat-treated or extremely hard 
• There’s a need for complex cut-outs within solid blocks 
• Surface finish is critical, often Ra 0.2 μm or better 

At Elite Mold Tech, we use advanced wire EDM systems that support multi-axis cutting and tapering. From one-off prototypes to batch production, we can produce detailed parts that would be impossible with conventional cutting.

Typical Applications of Wire EDM Machining

Wire EDM is a go-to method across high-precision industries. Here are just a few real-world uses:

• Injection Mold Inserts – Sharp-cornered features and ejector pin holes 
• Medical Devices – Surgical instruments, micro-tools, and titanium implants 
• Aerospace Parts – Lightweight components with intricate profiles 
• Die and Punch Sets – Precision tool steel components with tight fits 
• Microcomponents – Electronic contacts and sensor components 

If your part requires detail, precision, and clean edges, wire cutting is likely the most efficient and accurate option.

Why Elite Mold Tech for Wire EDM Machining?

Precision means nothing without control. That’s why Elite Mold Tech pairs state-of-the-art EDM machinery with a team of experienced machinists and engineers. We don’t just cut—we problem-solve, optimize, and deliver solutions that fit your project goals.

What sets us apart:

• Tolerances as tight as ±0.002 mm 
• Wire diameters down to 0.1 mm for ultra-fine work 
• Multi-axis cutting and tapering up to 30° 
• ISO-grade process control and quality checks 
• Materials handled: tool steel, Inconel, tungsten, copper, titanium, and more 

From moldmakers to medical OEMs, our clients rely on us for consistent, high-accuracy cutting that doesn’t miss the mark.

Get Clean Edges with Zero Compromise

Elite Mold Tech’s wire cutting service is built for manufacturers who refuse to accept less than perfect. Whether you’re making a one-off part or scaling up for production, our wire EDM process delivers geometry and repeatability that you can count on.

Contact us today to request a quote or consult on your next high-precision wire cutting project.