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Inconel

High-strength and corrosion-resistant nickel alloy.

Inconel in CNC Machining

Inconel is a family of nickel-based superalloys designed to maintain strength and corrosion resistance under extreme temperatures and demanding operating conditions. It is widely used in CNC machining for components exposed to high heat, pressure, oxidation, and corrosive environments.

Inconel alloys provide excellent mechanical strength at elevated temperatures and maintain their performance where conventional metals may lose strength or degrade. However, their high strength, work-hardening characteristics, and low thermal conductivity make them more challenging to machine than materials such as aluminum or mild steel.

Different Inconel grades provide specific combinations of strength, corrosion resistance, temperature performance, and machinability. Selecting the appropriate grade depends on the operating temperature, mechanical loads, chemical exposure, and application requirements.

Available Inconel at Elite Mold Tech:

Price

$$$

Lead Time:

< 10 days

Wall Thickness:

0.75 mm

Tolerances:

±0.125mm (±0.005″)

Max Part Size:

200 x 80 x 100 cm

Available Grades:

Inconel 718, Inconel 625, Inconel 600
Inconel 718
Inconel 718 is a high-strength nickel-based superalloy known for excellent mechanical strength, fatigue resistance, and corrosion resistance at elevated temperatures. It maintains its properties under demanding conditions and is widely used in aerospace, energy, and high-performance industrial applications.
Tensile Strength, Yield (MPa) 1035
Fatigue Strength (MPa) 550
Elongation at Break (%) 12
Hardness (Brinell) 331
Density (g/cm³) 8.19
Inconel 625
Inconel 625 provides excellent corrosion resistance, high strength, and good weldability across a wide range of temperatures. Its resistance to pitting, crevice corrosion, and oxidation makes it suitable for chemical processing, marine, aerospace, and energy applications.
Tensile Strength, Yield (MPa) 414
Fatigue Strength (MPa) 275
Elongation at Break (%) 30
Hardness (Brinell) 145 - 200
Density (g/cm³) 8.44
Inconel 600
Inconel 600 is a nickel-chromium alloy known for excellent resistance to oxidation, corrosion, and elevated temperatures. It is commonly used in chemical processing, heat treatment, aerospace, and high-temperature industrial equipment.
Tensile Strength, Yield (MPa) 310
Fatigue Strength (MPa) 240
Elongation at Break (%) 40
Hardness (Brinell) 150
Density (g/cm³) 8.47

Surface Finishing Options for Inconel

CNC machined Inconel parts can undergo different surface finishing processes to improve surface quality, corrosion resistance, appearance, and functional performance.
  • As Machined
  • Sand Blasting
  • Tumbling
  • Polishing
  • Electropolishing
  • Passivation
  • Electroless Nickel Plating
  • Nickel Plating
  • Brushed Finish
  • Grinding

Pros and Cons of Inconel CNC Machining

Inconel machining provides exceptional high-temperature performance, corrosion resistance, and mechanical strength. However, these same properties make Inconel considerably more challenging to machine than many conventional metals.
  • Excellent High-Temperature Strength: Inconel retains significant strength and mechanical performance at elevated temperatures.
  • Superior Corrosion Resistance: Many Inconel grades resist oxidation, pitting, and corrosion in demanding environments.
  • Excellent Heat Resistance: Inconel can perform reliably in applications exposed to extreme temperatures and thermal cycling.
  • High Fatigue Resistance: Certain grades provide excellent resistance to repeated mechanical and thermal stresses.
  • Long Service Life: Its combination of strength, corrosion resistance, and temperature stability makes Inconel suitable for demanding components with long operating requirements.
  • Difficult to Machine: High strength and work hardening make Inconel more difficult to cut than many common engineering metals.
  • Higher Machining Cost: Specialized tooling, slower cutting speeds, and careful process control can increase production costs.
  • Tool Wear: Inconel can cause significant cutting-tool wear, particularly when machining hardened or heat-treated material.
  • Heat Management: Its low thermal conductivity can concentrate heat near the cutting zone and accelerate tool wear.
Description
Application
CNC machining produces parts with excellent mechanical properties, accuracy and repeatability from metal and plastic. 3-axis & 5-axis CNC milling available.
Strengths
Excellent mechanical properties,High accuracy & repeatabillity
Weaknesses
Greater geometry restrictions than 3D printing
Properties
Lead Time
< 10 days
Wall Thickness
0.75 mm
Tolerances
±0.125mm (±0.005″)
Max part size
200 x 80 x 100 cm

Property Value Mechanical Properties Ultimate tensile strength 900 – 930 MPa Yield

FAQs

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